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Defects Defects are defined as those artifacts that are outside the window of acceptable attributes for the finished circuit board assembly. Thus, defects are not limited to the solder joints, specifically, but can also include damage to the circuit board material as well as degradation to component structures (e.g., molding compound, leads or terminations, etc.). Defect types and their allowable frequencies (often expressed in parts-per-million solder joints or product units) vary with the different assembly processes and applications. Therefore, product drawings, in conjunction with industry standards (e.g., IPC-610), are used to establish accountable defect types for printed circuit boards. Defects are most often detected by visual inspection or automated optical inspection (AOI). Other means of nondestructive evaluation (NDE) include electrical testing, x-ray inspection, and ultrasonic inspection. The preferred NDE inspection technique for BGA and CSP solder joints is x-ray inspection. Automated x-ray inspection equipment is often placed directly into the assembly process line for circuit board products having a large number of area-array components.

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Using the Barcode Font in Microsoft Excel (Spreadsheet)
It is extremely easy to create and print barcodes in Excel . ... Change the font in the cell containing the encoded barcode string (cell B1) to CCode39_S3. Set the  ...

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There are destructive evaluation techniques that can also be used to find defects Metallographic cross sections provide a means to inspect the internal structures of the solder joints, components, and circuit boards, albeit in only a single plane at a time Mechanical tests (die shear, pull tests, etc) can also be used to identify defects However, because these approaches are destructive, and because they require long lead times to obtain results, they are generally inapplicable for real-time process control They are better suited for process development or failure analysis activities Defects serve two functions for the process engineer First, defects provide the quantitative metric with which to ascertain process control, using SPC techniques Second, the microstructural details of the defect(s) can be used in a failure analysis study to identify the root cause of an out-of-control process.

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Creating a barcode in Excel 2007 , 2010, 2013 or 2016. Launch Microsoft Excel ; Create a new Excel Spreadsheet; Key in the data "12345678" in the cell A1 as ...

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There is very little difference between the types of defects that occur during a Pb-free assembly process and those that have been documented for Sn-Pb assemblies The two exceptions are grainy solder fillets and fillet lifting of Pb-free, through-hole interconnections The grainy fillets resulting from the use of some Pb-free alloys are intrinsic properties of their solidification behavior Because they do not necessarily represent a cold solder joint that is, one that is only partially melted the appropriate revisions have been made to industry specifications to account for this effect The second phenomenon, fillet lifting, occurs on some Pb-free plated through holes Although several studies have concluded that fillet lifting does not necessarily impact either the short-term performance or long-term reliability of these interconnections, they may still be categorized as defects, depending on the particular product requirements.

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Finally, the frequencies of defects on a Pb-free product may differ from those for the same Sn-Pb assembly Of course, proper process optimization will minimize the frequency of such defects However, slightly different solder paste printing characteristics at finer pitches, as well as overall poorer wetting and spreading behavior of Pb-free solders, may result in an optimized process that simply cannot achieve the low defect rates of a Sn-Pb process under the capabilities of the equipment set Additional mitigation steps that can be taken by the design and process engineers include altering the stencil design (eg, slightly wider apertures); using alternative circuit board and component I/O surface finishes that enhance Pb-free solderability (eg.

, one with a Au protective finish); changing the solder alloy composition (Bi-containing solder); replacing existing equipment to provide wider process window capabilities; or taking no action and simply accepting the reduced process yields, based on an accurate cost/benefit analysis..

Most people get distracted while rehearsing. If you start practicing your presentation at the beginning every time, you ll know the introduction very well but may never get to the conclusion. Occasionally try practicing in reverse order: your conclusion, then your third point, your second point, the rst point, and then the introduction.

Dispensing Dispensing processes include those for an adhesive, solder paste, or both (e.g., surface-mount wave or selective soldering). Because the adhesive is dispensed prior to the solder paste, it is possible to inspect for defects incorrect dot volume, run-out on nearby solder pads or lands, and stringers prior to dispensing solder paste. By and large, the greatest number of solder-joint defects can be traced to the solderdispensing process and, specifically, the stencil or screen printing step. Therefore, process control is critical here. An absence of the control of any one of these attributes can significantly impact process yields. Important factors include the following:

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