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On the other hand, in a rework procedure, the heat is supplied to the site in a more de-localized manner because of the need to de-solder multiple joints at one time Similarly, in the re-soldering of a multiple I/O component, it is preferred to make all of the joints at one time in order to minimize the rework time The heat source may be a hot-bar placed across a row of gull-wing leads or hot air that envelops the entire component site; for example, such a heat source might be used for the rework of a BGA package The de-localized heat flow raises concerns regarding thermal damage For example, with respect to the component in question, there is potential thermal damage to the package material and internal components (eg, the Si die) and interfaces.

Also, there is possible heat damage to the Cu bond pads as well as hole and via structures in the underlying circuit board Beyond the immediate component, there is the potential risk of remelting nearby solder joints or thermal damage to the neighboring component packages, particularly on very densely populated circuit boards Thermal damage to nearby components can arise from any one or any combination of the three heat transfer modes: radiation (hot-bar or soldering iron), convection (hot air), or conduction (through holes or along other conductor features) During process development, strategically placed thermocouples should be used to determine the temperature rise of the reworkable component as well as those of neighboring structures prior to implementing a repair or rework procedure A third distinction between repair and rework is product time frame.

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Repair steps are typically performed on circuit boards that have been inspected immediately following the assembly process, prior to shipment to the customer However, rework is not limited only to being performed immediately following a post-assembly inspection (visual or in-circuit testing) Rework activities can also be performed on electronics assemblies well after the products have entered service The rework may be performed to replace a broken device or to upgrade the functionality of a legacy systemAlthough the nominal process steps are similar in the latter case, there are complicating factors that must be addressed in the process The electronics must be taken apart to the level of the component or daughter-board in need of repairThe removal of potting material and conformal coatings must not damage the other components or their solder joints.

Also, dirt, corrosion products, and other contaminants must be removed from the assembly prior to the first heating cycle Following the rework procedure, it will be necessary then to reapply conformal coatings and encapsulants as well as to reassemble all hardware Each of these steps must.

now be taken outside the scope of the original assembly process, yet achieve the same quality without ancillary damage to components, circuit boards, or other solder joints A further complication to the rework procedure performed on either post-assembled or field-return hardware is the use of adhesives or staking compounds to anchor the device to the circuit board Because many adhesives used for this purpose are thermosetting, they do not readily soften with the application of heat Care must be exercised when applying heat to soften adhesives so that the temperature rise does not damage the underlying laminate or neighboring components Organic solvents such as those containing alcohols, acetone, methyl chloride, and so on (the use of some of which may be strictly controlled for environmental health and safety reasons) can successfully dissolve a number of adhesive compounds.