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However, it must be confirmed that these solvents do not attack the package materials of the components, the solder mask and laminate, or critical markings Lead-free soldering raises the following two concerns regarding repair and rework procedures: higher melting temperatures of the Pb-free solders, and the mixing of Sn-Pb and Pb-free solders Clearly, the higher melting temperatures of the Pb-free solders increase the likelihood of thermal effects that include remelting of neighboring solder joints and thermal damage to component packages and the circuit board laminate As noted previously, this concern can be readily addressed during process development efforts, through the use of thermocouples placed on the targeted component as well as on neighboring components, solder joints, and circuit board surfaces The second issue is that of mixing Pb-free and Sn-Pb solder.

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This situation would be less likely to occur with newly fabricated product, when repair and rework procedures are performed immediately after assembly inspection The same solder would be used for both processes Rather, the concern arises particularly with regard to the rework of legacy products that are returned from service Older, field-return electronics were most likely assembled with a Sn-Pb solder In those cases where Pb-free rework procedures are in full use, there is the likelihood of intermixing Sn-Pb and Pb-free solders in the interconnections In terms of the rework process itself, the poorer solderability of Pb-free solders will be improved by Sn-Pb residues remaining on the circuit board pads (The I/O finish of the replacement component will likely be Pb-free, unless the component was in storage as a lifeof-program-buy [LoPB] for that system Then, the Sn-Pb finish on the I/O will also improve Pb-free solderability.

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Free source code and tutorials for Software developers and Architects.; Updated: 10 Jun 2015.

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) However, because there are concerns regarding the long-term reliability of mixed-solder interconnections, it may be necessary to remove more thoroughly any Sn-Pb solder residue from the circuit board pad or through hole Care must be exercised to not overwork the Cu features, which may result in a loss of their adhesion to the laminate (eg, pad lifting) Other degradation modes include excessive dissolution of the Cu features, particularly at the knee on the top and bottom of through-hole barrels as well as damage to the solder mask or underlying laminate material Repair and rework procedures differ between through-hole-mount and surface-mount interconnectionsThat difference is due to the size and geometries of the interconnections, the number of I/Os on the packages, the thermal sensitivity of the components, and the overall density of the printed wiring assemblies The following subsections describe these factors for the two technologies 407.

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1 Through-Hole Technology By and large, the repair and/or rework of through-hole solder joints still uses hand-soldering procedures (see Fig 4030) In the case of a repair procedure, the first step is to add flux and solder to the joint Then the soldering iron is contacted to the lead, thereby allowing the solder to reflow The tip should be removed from the joint as soon as possible to prevent excessive heat conduction up the lead and into the component, where it may damage the active (Si chip) device(s), glass-to-metal seals, etc..

FIGURE 40.30 Hand-soldering techniques using point, tweezers, and hot-bar tips to perform repair or rework procedures. (Courtesy of OK International and Electronic Products and Technologies.)

In the case of rework procedures, the most difficult step is often de-soldering the damaged component for the latter s removal from the circuit board In the case of axial leaded devices, it may be possible to cut the leads of the damaged component The component can then be removed from the circuit board, thereby increasing access to the joint area for the de-soldering operation Lead-cutting is more difficult for radial leaded and high-pin-count components such as DIPs, PGAs, and connectors due to their shorter lead lengths and limited clearances between the package and circuit board surface Typically, the operator must remove the solder from the joint, usually one joint at a time, to release the component.

Now we switch indices on the last term and get L X gab = gac b X c + gcb a X c + gdb = gac b X c + gcb a X c + gcb = gac b X c + g cb a X c + = gac b X c + gcb a X c

A light coating of flux is applied to the Cu braid; the braid is then placed between the fillet and the soldering iron, with preference given to resting the tip near the top of the fillet, against the lead This technique limits possible damage to the Cu pad, solder mask, or laminate Sufficient solder must be removed from each joint so that the component can be extracted with minimum force to prevent damage to the Cu barrel or the Cu pad The dressing of the through-hole and Cu pad is the next step An excess of solder remaining in the hole will hinder lead insertion for the new component It is difficult to extract physically all solder residue form inside a hole, even at modest aspect ratios (board thickness-to-hole diameter).

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