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Specification The first step in the tool selection process is to characterize the types of design that the tool set will be required to handle. Next, the level of simulation and design rule checking required to ensure right the first time designs must be determined in order to select the right level of simulation and checking tools. For example, performing transmission line analysis on a stereo PCB may be an elegant step but it is a waste of resources. Choosing not to do this level of analysis on a high-speed disk drive PCB may result in a design that is unstable throughout its product life. Key to success with any tool is the availability of designers qualified to operate it.This pool of designers needs to be assessed for each type of candidate system. If a system or tool is chosen that does not have a pool of qualified operators from which to draw, the result will likely be substantial delays while the necessary expertise is developed or designs that are substandard if the learning time is too short.

1. Why does knowing your audience s age and generation matter (a) You ll need to increase your volume for very old and very young audiences. (b) Older audiences are more conservative, and you need to temper your language. (c) You can choose terms and examples that allow your audience to relate to your material regardless of age. (d) Younger audiences are accustomed to short, fast-paced messages.

Introduction of Lead-Free Assembly The introduction of lead-free assembly as a direct consequence of the European Union as shown in Reduction of Hazardous Substances (RoHS) and Waste Electrical and Electronic Equipment (WEEE) directives, changes everything. While lead-free assembly is nothing new, it has existed as a function of design requirements and has been a niche market in a leaddominated one. Plating and assembly of these non lead-bearing platings and solders were learned and understood by the users in this unique market. However, with the RoHS and WEEE directives, this niche, highly-specialized market has become the norm overnight and the forgiving tin lead process is gone. Up and down the supply chain, it s a new game that the supplier base needs to learn and learn quickly if quality and costs are to be maintained. This new game can be learned quickly if real and useable data is available to the process engineers supporting the plating and assembly processes. This means the re-introduction of the incoming inspection departments once used for the testing of components and PCBs, but with more sophisticated tools than the tweezers and solder pots of old. Solderability testing, if performed as outlined and detailed in this chapter, will help with process development, aid with the choice of surface finish, distinguish marginal from excellent suppliers and if followed widely can short circuit the time to return to the process latitude that tin lead provided.

To understand the issues of solderability it is first important to understand what is meant by the term, including appropriate definitions, the physical properties of the materials involved, and the various standards developed to guide the user to ensure that the solder process will be successful.

Industry Standards Two common solderability specifications for Components and Printed Circuit Boards are ANSI-JSTD 002 and ANSI-J-STD 003 respectively. In each specification, there are detailed test protocols as well as accept and reject criteria. While there are different specific test methods, the general test method can best be described as dip and look with the responsibility of accepting or rejecting the parts being tested being placed firmly into the hands of an inspector that evaluates by eye. With this test, the inspector uses the percentage of area that is wet with solder: with 95 percent as a pass and 94.999 percent as a failure. It should be stated that these dip and look tests do not usually represent what actually occurs during the assembly process. Both specifications have process simulation tests, but the action of immersing a component or PCB coupon into a static solder pot using tweezers remains the most common test method in use. Table 42.1 details the test protocols found in these J-STD documents.

TABLE 42.1 Solderability Test Methods with Accept/Reject Criteria Test document ANSI-JSTD-002 Test method Test A, Test B, Test C, and Test S Comments All basically dip & look methods that have little to no possibility of meeting GR&R requirements A vital test for Pb-free All basically dip and look methods that have little to no possibility of meeting GR&R requirements

ANSI-JSTD-002 ANSI-JSTD-003