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Generally, ICT is accomplished by bed-of-nails testing where pointed spring probes contact dedicated test pads located on the secondary side of the board (see Fig 465a) Although these test points are masked off during wave soldering using selective wave soldering pallets (shields), sometimes the liquid flux, when dispensed to the secondary side for the wave solder operation, finds its way between the pallet and the board (see Fig 465b) Flux-covered test pads may be difficult or impossible to probe, depending on the thickness of the solder flux deposit and type of flux used Without cleaning, these residues will persist Adjustments to probe tip style and spring force may be necessary to overcome the noncontact issue There are different types of test probes and different spring forces available Generally, single-point probes rather than crown probes will have the best chance to penetrate the hardened flux residue.

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With a single-point contact, point force is maximized rather than spread out over multiple points Using probes with high spring rates may cause the board to flex and damage solder joints or pierce through pads 46624 Not Recommended for Conformal Coating or Under-Fills No-clean residue may inhibit adhesion of under-fills or conformal coatings In fact, the flux residue may wick under a component and completely block an under-fill from entering between the board and the IC package There are some new developments in this area and there are under-fill/flux combinations that may be effective 46625 Corrosion from Repair Very often, even water-clean boards are repaired with no-clean formulations to avoid another aqueous cleaning step Sometimes after a board is totally assembled, components of the board may not be suited for exposure to water.

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Although no-clean residues after soldering are generally benign, care must be taken to minimize the flux dispensed during board repair There is a chance that the pooled flux will not be.

FIGURE 46.5 ICT probe noncontact: (a) If there is flux on a test pad, it will harden after soldering and may prevent the test probe from making electrical contact to the test pad. The test result may be interpreted as an open circuit. (b) As the board is fluxed in preparation for the wave solder process, the liquid flux may be drawn by capillary action between the wave solder pallet and the PWB. When this occurs, the in-circuit test pad (the target for bed-of-nails testing) may become fouled with solder flux. The flux residue inhibits probe contact.

fully heated and divested of its organic acids (activators). If this happens, the flux will remain acidic and promote corrosion. Therefore, it is important to ensure that:

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The smallest amount of flux is used for a repair Flux is confined to the area, that is, the lead(s) to be repaired The use of liquid fluxes is avoided, as they are prone to spreading The smallest diameter flux-core solder wire is used for repairs Ultra-fine, electrostatic discharge (ESD) safe, felt-tip flux pens or paste flux is applied with an ultra-fine artist s brush, fine pick, or pin All the flux dispensed has reached a near soldering temperature

Several general issues regarding fluxes must be considered before selecting one for a process and product.

Solder Paste Misprint Cleaning When solder paste is printed in a manufacturing setting, occasionally the paste deposit is misprinted or smeared, requiring that it be removed before reprinting. Although this is not truly a fluxing issue, it does have ramifications to the process and reliability and is an important flux chemistry related topic. Here are some guidelines for accomplishing this.

Aqueous-Clean Solder Paste Misprint Cleaning A standard aqueous board cleaner or an aqueous stencil washer can be used for solder paste removal. Here are some simple guidelines:

Ensure that all parts on the board are compatible with aqueous cleaning Some surfacemount switches may not be compatible and may need to be removed from the board or masked in some way to prevent water or flux residue leakage If SMD placement has begun, remove any high-value components from the paste on the side that is misprinted or smudged Do not wipe solder paste off the board, as this will force paste into vias, PTHs, and solder mask clearance areas Once reflowed, any solder residues may interfere with PTH component insertion or press-fit operations If tape is used to mask gold fingers or other features, remove it before the commencing misprint cleaning to avoid entrapping solder beads or paste residue beneath the tape.

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